How Alutecta Reduced Material Waste and Boosted Efficiency

Alutecta GmbH, located in Kirchberg im Hunsrück, Germany, is an esteemed family-run business with over 54 years of experience specializing in aluminum processing and surface finishing. Their expertise covers anodizing, powder coating, and mechanical CNC processing, serving various industries, including architecture, medical, automotive, aerospace, and electrical engineering.

Previously, Alutecta relied exclusively on traditional shearing methods for aluminum cutting, limiting production capabilities to straight-line cuts. This posed considerable challenges as clients increasingly demanded more intricate two-dimensional shapes and high-quality finishes. To address these needs, Alutecta sought a robust solution capable of managing complex cutting operations efficiently, with a specific focus on optimizing large-format sheet processing within a constrained space.

After comprehensive market research and witnessing an impressive demonstration at the Bau Fair in 2017, Alutecta selected Muratori Machines’ CNC Ranger as the ideal solution. This innovative vertical CNC machining center was specifically chosen over laser cutting alternatives due to its superior edge quality—critical for subsequent surface finishing processes like anodizing and powder coating. The CNC Ranger’s vertical orientation significantly minimized space requirements, making it possible to integrate seamlessly within Alutecta‘s existing facility. Additionally, the machine’s advanced nesting capabilities allowed for the efficient utilization of large-format sheets, substantially reducing material waste by approximately 8-10%. This proved particularly beneficial during periods of rising raw material costs, providing Alutecta a clear competitive advantage.

Another critical advantage was the machine’s user-friendly design and operation. Employees could effortlessly manage large-format sheets with the aid of the integrated  Loader system, reducing physical strain and streamlining workflow. Moreover, the machine’s precision and flexibility, accommodating various tooling options for milling, sawing, and grooving, provided Alutecta the versatility essential to meet diverse customer requirements, including small-batch orders and specialized parts. Alutecta particularly highlighted the exceptional edge quality achieved with Muratori’s CNC Ranger, significantly reducing post-processing efforts. Unlike laser cutting, milling offered cleaner, smoother edges without thermal deformation or burr formation—crucial benefits for a surface finishing specialist. Looking forward, Alutecta plans to sustain its growth through strategic flexibility, ensuring their production capabilities remain adaptable to evolving market demands.

The successful partnership with Muratori Machines positions Alutecta strongly for future expansions, potentially considering further CNC investments to continue meeting their diverse customer needs effectively.